The Open Industry 4.0 Alliance (OI4A) is a network of leading suppliers for the manufacturing industries. It includes suppliers of information technology, automation technology, machines and systems. The goal of Alliance members is to make it significantly easier for production system operators to get started with Industry 4.0.
The approach is based on an open, standardized reference architecture that builds on existing technologies and standards. This collaborative architecture is intended to form the basis of a functioning ecosystem for Industry 4.0 that enables inter-company collaboration among operators and manufacturers – without compelling individual operators into complete dependence on individual suppliers.
The essence of the multi-layer reference architecture consists in four layers: Open Edge Connectivity, Open Edge Computing, Open Operator Cloud (OOC) and Common Cloud Central. One very important aspect of this architecture is the use of concepts from the so-called Asset Administration Shell (AAS), which was specified in the Industry 4.0 platform and continues to be developed further. AAS is the Industry 4.0 approach to implementing digital twins.
The main objective of the reference implementation was to implement a technical feature that provides the essential components to all levels of the reference architecture, linking them together into a functional overall system. The goal was to demonstrate the general functionality of the architecture and create a template for use as a basis for future implementations and expansions.
The reference implementation focused on two key use cases: automatic onboarding and health data exchange. Automatic onboarding involves the initial registration of assets (for example, automation components) in the operator’s cloud. In the health data exchange application, data on the health status of the registered assets is collected continuously and further processed in Operator Cloud. The two applications require functionalities from all
layers of the reference architecture and thus offered a useful basis for a robust proof of concept.
M&M Software’s core responsibility in this collaborative project was to implement functional prototypes for software components that an automation component manufacturer would typically provide to a system operator. With these components, the system operator can seamlessly integrate the manufacturer’s products into its cloud-based IT /OT infrastructure and also use the manufacturer’s value-added services in the process.
The following components (among others) were provided in the form of Docker images:
In addition to the necessary specification and implementation work, a basic project structure was also established for future expansions of the reference implementation based on the GitHub platform. This not only stores the source code in corresponding repositories for the individual components, but is also where all DevOps mechanisms for automated component integration and distribution (CI / CD) are set up. All Alliance members have access to the project results and can make further use of them for their own development projects.
M&M Software also offers accompanying technology workshops to make it easier to get started with the solutions presented here. More information is available in the Accelerate Directory, the digital marketplace of the Open Industry 4.0 Alliance.
The Open Industry 4.0 Alliance offers production system manufacturers a compelling strategy for working together with suppliers to switch to Industry 4.0.
The reference implementation presented here not only verified key aspects of the reference architecture’s basic functionality, but also provided impressive confirmation of the viability of a vision of an inter-company ecosystem based on openness and collaboration.
Sector(s): automation technology, process industry, manufacturing industry, hybrid manufacturing
Customer: Open Industry 4.0 Alliance